Reference: Pipe Flow – A Practical and Comprehensive Guide, 2012, Publisher Wiley, Donald C. Rennels, Hobart M. Hudson, Chapter 13, Page 146


Pipe Flow Expert File: Case_54_Water_Sharp_Edged_Orifice_Transition_Section.pfe


Problem Description: 

A transition section of pipe contains a sharp-edged single-hole orifice. The orifice diameter to upstream pipe diameter ratio is specified as d0/d1. The orifice diameter to downstream pipe diameter ratio is specified as d0/d2.


Chart, box and whisker chart??Description automatically generated


Use different orifice diameter to pipe diameter ratios, for both d0/d1 and d0/d2 to compare the calculated orifice loss coefficient (k0) to published results.


The published data for comparison uses the following calculation method: 

Donald C. Rennels, Hobart M. Hudson, Equation 13.5.



A screen shot of a computer??Description automatically generated


Pipe Flow Expert Parameters:


Fluid Data: Water at, 68 °F


Ninety individual systems, each with inflow demands of 0.4 ft3/sec, were used to model a range of orifice diameter to upstream diameter ratios (d0/d1) over a set of orifice diameter / downstream diameter ratios (d0/d2).



Result Comparison: 


Pipe Flow Expert Calculated Results and Published Graph Readings of Orifice Loss Coefficient (k0):


Orifice Diameter / Upstream Diameter (d0/d1)

Orifice Diameter / Downstream Pipe Diameter (d0/d2)

Donald C. Rennels, Hobart M. Hudson (k0)

Pipe Flow Expert

(k0)

Transition Type

0.1

1.0

0.5680

0.5680

Contraction

0.2

1.0

0.5619

0.5619

Contraction

0.3

1.0

0.5503

0.5503

Contraction

0.4

1.0

0.5301

0.5301

Contraction

0.5

1.0

0.4956

0.4956

Contraction

0.6

1.0

0.4386

0.4386

Contraction

0.7

1.0

0.3508

0.3508

Contraction

0.8

1.0

0.2303

0.2303

Contraction

0.9

1.0

0.0935

0.0935

Contraction

0.1

0.9

0.8400

0.8400

Contraction

0.2

0.9

0.8322

0.8322

Contraction

0.3

0.9

0.8177

0.8177

Contraction

0.4

0.9

0.7926

0.7926

Contraction

0.5

0.9

0.7495

0.7495

Contraction

0.6

0.9

0.6783

0.6783

Contraction

0.7

0.9

0.5656

0.5656

Contraction

0.8

0.9

0.4095

0.4095

Contraction

0.9

0.9

0.2153

0.2153

Straight

0.1

0.8

1.1445

1.1445

Contraction

0.2

0.8

1.1354

1.1354

Contraction

0.3

0.8

1.1182

1.1182

Contraction

0.4

0.8

1.0886

1.0886

Contraction

0.5

0.8

1.0380

1.0380

Contraction

0.6

0.8

0.9540

0.9540

Contraction

0.7

0.8

0.8219

0.8219

Contraction

0.8

0.8

0.6310

0.6310

Straight

0.9

0.8

0.3849

0.3849

Expansion

0.1

0.7

1.4612

1.4612

Contraction

0.2

0.7

1.4508

1.4508

Contraction

0.3

0.7

1.4314

1.4314

Contraction

0.4

0.7

1.3977

1.3977

Contraction

0.5

0.7

1.3405

1.3405

Contraction

0.6

0.7

1.2453

1.2453

Contraction

0.7

0.7

1.0949

1.0949

Straight

0.8

0.7

0.8744

0.8744

Expansion

0.9

0.7

0.5831

0.5831

Expansion

0.1

0.6

1.7721

1.7721

Contraction

0.2

0.6

1.7606

1.7606

Contraction

0.3

0.6

1.7391

1.7391

Contraction

0.4

0.6

1.7021

1.7021

Contraction

0.5

0.6

1.6390

1.6390

Contraction

0.6

0.6

1.5341

1.5341

Straight

0.7

0.6

1.3675

1.3675

Expansion

0.8

0.6

1.1218

1.1218

Expansion

0.9

0.6

0.7916

0.7916

Expansion

0.1

0.5

2.0615

2.0615

Contraction

0.2

0.5

2.0491

2.0491

Contraction

0.3

0.5

2.0260

2.0260

Contraction

0.4

0.5

1.9860

1.9860

Contraction

0.5

0.5

1.9180

1.9180

Straight

0.6

0.5

1.8049

1.8049

Expansion

0.7

0.5

1.6244

1.6244

Expansion

0.8

0.5

1.3575

1.3575

Expansion

0.9

0.5

0.9927

0.9927

Expansion

0.1

0.4

2.3163

2.3163

Contraction

0.2

0.4

2.3032

2.3032

Contraction

0.3

0.4

2.2787

2.2787

Contraction

0.4

0.4

2.2363

2.2363

Straight

0.5

0.4

2.1643

2.1643

Expansion

0.6

0.4

2.0445

2.0445

Expansion

0.7

0.4

1.8533

1.8533

Expansion

0.8

0.4

1.5683

1.5683

Expansion

0.9

0.4

1.1768

1.1768

Expansion

0.1

0.3

2.5257

2.5257

Contraction

0.2

0.3

2.5120

2.5120

Contraction

0.3

0.3

2.4864

2.4864

Straight

0.4

0.3

2.4422

2.4422

Expansion

0.5

0.3

2.3671

2.3671

Expansion

0.6

0.3

2.2420

2.2420

Expansion

0.7

0.3

2.0415

2.0415

Expansion

0.8

0.3

1.7435

1.7435

Expansion

0.9

0.3

1.3318

1.3318

Expansion

0.1

0.2

2.6813

2.6813

Contraction

0.2

0.2

2.6671

2.6671

Straight

0.3

0.2

2.6408

2.6408

Expansion

0.4

0.2

2.5953

2.5953

Expansion

0.5

0.2

2.5179

2.5179

Expansion

0.6

0.2

2.3891

2.3891

Expansion

0.7

0.2

2.1831

2.1831

Expansion

0.8

0.2

1.8747

1.8747

Expansion

0.9

0.2

1.4435

1.4435

Expansion

0.1

0.1

2.7770

2.7770

Straight

0.2

0.1

2.7626

2.7626

Expansion

0.3

0.1

2.7358

2.7358

Expansion

0.4

0.1

2.6895

2.6895

Expansion

0.5

0.1

2.6108

2.6108

Expansion

0.6

0.1

2.4798

2.4798

Expansion

0.7

0.1

2.2680

2.2680

Expansion

0.8

0.1

1.9557

1.9557

Expansion

0.9

0.1

1.5154

1.5154

Expansion


Graphical Comparison of Results: 

Chart??Description automatically generated


Commentary: 

The published k0 loss coefficients compare well with the calculated results.


The transition curve, shown in orange, identifies where the switch point from a contraction to an expansion. 

To the left of the transition curve, the internal diameter of the upstream pipe is larger than the diameter of the downstream pipe (these are contractions). To the right of the transition curve the internal diameter of the upstream pipe is smaller than the diameter of the downstream pipe (these are expansions).


Note:        Head Loss in m fluid = (k0 * v2) / 2g 

  • where v = fluid velocity in m/s at the entrance to the orifice, g = acceleration due to gravity in m/s2
  • k0 is not the same as a standard k value (which is used in formulas where v = velocity in the pipe)